ABS KNOWLEDGE LIBRARY
Interactive scene guides
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- Staff developmentInterview and Selection Training
- An impression total cannot stand up to review
- No PDS, no search; lock weights before meeting anyone
- Ask what they did, and ask everyone the same set
- Seal alone first; nobody sees another’s ratings
- Trim the ends, discuss the gap, the manager decides
- Hiring is not the end; checkpoints feed the profile
- The system seals and checks; people rate
- GrowthSales Force Initiative
- Redesigning the sales force is not something the sales department can start alone.
- Leaders start it; none of the ten rows may be skipped
- Recruit one from five, coach with sign-offs
- Stage by what the buyer does, not by what we did
- Hand non-selling work to support; read volume and quality apart
- Plan is the floor; reward sits above the line
- Pick a few levers; ask whether each opportunity is worth chasing
- Only shipped counts; promised orders do not offset the gap
- The system checks the start conditions; what to change and how to reward stays with people.
- Logistics pullSupply Chain & Logistics Best Practices
- Every segment right, a wrong order still fails
- Gate every segment so outputs meet inputs
- Only keepers are admitted
- Change the definition, get another number
- Record the deal; only a release ships
- SMED before pull, and pull ties to an order
- Classify excess stock; match cure to cause
- Move big steady volume; count at gate 4
- Reconcile definitions first; people choose
- Completion is not proof; before-and-after is
- Schedules need dates; handoffs need receivers
- The system reconciles; people decide which number to fix
- GrowthCustomer Segmentation
- Cutting by region or sales cannot explain why customers buy
- Find out who takes part in buying before deciding whom to ask
- Probe to the last level before the real need appears
- A grouping is a hypothesis: predict, then revisit to confirm
- Pick one or two segments, then write what customers gain and what it is worth
- Plan on eight weeks, and flag unvalidated segments with a risk warning
- The system checks lists and interview plans; customers decide whether a segment holds
- Lean workplace (Gemba).Set-Up Wheel
- Make every part every round and setup time runs out
- One shared machine, every part in turn
- Deduct the unusable minutes first to see what is left
- Spare minutes cut into setup slots set the days per turn
- A runs every round; stagger B and C so they fit
- Two LT and quantity conventions: never mix them for kanban
- Shorter setups spin the wheel faster and shrink the lot
- Hand the new rhythm over station by station
- The formula sets lead time; people measure and approve
- Logistics pullSales, Inventory & Operations Planning
- Plans made apart hide the gap until it is too late
- Agree one family plan, then see which zone can still move
- Start at Finance close, relay by workday, return decisions to the frontline
- When demand and supply disagree, size the gap on demonstrated capacity
- Measure first, then expect improvement
- The system keeps rhythm and boundaries; people make the trade-offs
- Variation ReductionSix Sigma System
- Three things interlock; pull one out and the rest degrade
- Put quality into money first: small losses multiply, and every figure needs its basis
- The biggest saving need not go first — half the score is ease
- Walk the method in order: pin down noise before any experiment
- Two good months are not a result — show me the data
- Who may lead it: three gates judged separately; strengths cannot hide a zero
- Arithmetic and sequence go to the system; the workplace and choosing people stay with people
- Lean workplace (Gemba).Single Minute Exchange of Die
- Bigger batches buy cost with inventory
- Make small batches economical
- Time until the first good new part
- Observe the full time composition
- Move external work out of downtime
- Prepare the cart before stopping
- Design adjustment out of the fixture
- Coordinate parallel work safely
- From a new recording to the machine standard
- Apply both acceptance criteria
- Follow the evidence through the improvement loop
- The system times and judges; the floor changes it
- Variation ReductionStatistical Process Control
- Judging by red and green hides a drifting process
- One shaft, three different judgments
- The spec line speaks last; the chart spoke first
- Establish measurement and subgroup integrity
- Preserve order and choose bins deliberately
- Derive limits from the process
- Seven signals, checked at every point
- Agree the rule version before judging a chart
- An alarm says “look”; people find the cause
- Establish stability before assessing capability
- Rebaseline after improvement, retain old limits
- Hand over evidence, not “it is fine”
- The system computes and rechecks; people decide whether to adjust
- Business processesStrategic Plan
- Without a chosen direction, growth may not create value
- A strategy is a defensible difference, and growth must create value
- Day 1 reads the game; Day 2 plans the win
- Turn drivers into choices for action
- Define the core through customers and costs
- First ask whether the core has reached full potential
- Disruption has a named driver; a breakthrough must share the gain
- An adjacency needs all three tests; the farther, the harder
- Quantify the winner’s endpoint and test every winning condition
- Initiatives need owners; options must exclude each other
- Rank the opportunities, then check the portfolio balance
- Hand over to a named owner and match incentives to exploration
- The system checks distance and lists; people make the strategic call
- Logistics pullSupply Base Management
- Watch every supplier alike and the key ones slip
- Both sides invest in a relationship
- Nine metrics, separate targets and bands
- Three cost rows, three definitions
- Which delivery window contains the shipment?
- Three risk lanes and action handoffs
- Selection compares capability; approval needs evidence
- Qualify by part; deliver by stage
- Facts first, then evidence, then actions
- Contain first, then screen; bound every deviation
- Reviews, controls and agreements hand duty to a person
- The system scores; people tier and trade off
- Lean workplace (Gemba).Standard Work
- Without a standard, no cycle looks abnormal
- The customer sets the beat; time is measured at the workplace
- Front-load to expose slack; keep only the WIP that flow needs
- Post it at the workplace so another shift can run it
- The standard is where improvement starts — change, then measure again
- Calculation goes to the system; observing and deciding stay with people